CQI-27 · CASTING SYSTEM ASSESSMENT · AUTOMOTIVE FOUNDRIES

CQI-27 Casting Audit Services

VyVy is an independent audit and quality consulting company providing CQI-27 audit services for automotive manufacturers, foundries and suppliers producing cast components. Our senior auditors assess the facility against the applicable AIAG CQI-27 Casting System Assessment, customer-specific requirements and the casting processes actually performed at the site. Audits can be conducted at your own foundry or directly at your supplier.

Senior automotive auditors

Casting and foundry expertise

Supplier audits worldwide

OUR SERVICES

CQI-27 Audit Services for Automotive Casting Processes

VyVy provides independent CQI-27 assessments for companies that need to verify whether casting processes are properly controlled and whether the supplier's declared status is supported by production evidence.

The scope is adapted to the casting technology, customer requirements and applicable CQI-27 process tables. Our services include:

Internal CQI-27 audits

Supplier CQI-27 audits

CQI-27 gap assessments

Vérification des actions correctives

PÉRIMÈTRE DE L’AUDIT

What Our CQI-27 Auditors Assess

The audit covers the casting management system and the controls applied throughout production.

DOMAINE

VÉRIFICATION

Casting System

Responsibilities, competence, documentation and quality planning

Material & Melting

Material control, charge preparation, melt conditions and treatment

Maîtrise des procédés

Defined parameters, monitoring, operating limits and reactions

Equipment & Tooling

Furnaces, molds, dies, equipment condition and maintenance

Inspection & Testing

Process verification, product inspection and test evidence

Production Evidence

Actual manufacturing records and conformity with defined controls

The assessment is performed against the process requirements applicable to the foundry operation. AIAG developed CQI-27 specifically to provide common process requirements for automotive foundries and reduce the risk of nonconforming castings reaching OEM customers.

BUSINESS VALUE

Why Use VyVy for a CQI-27 Casting Audit?

Casting defects can originate from raw-material control, melting, metal treatment, mold preparation, pouring, cooling or finishing operations.

A CQI-27 audit gives you an independent view of whether those controls are effective before weaknesses become recurring defects, customer complaints or OEM findings.

VyVy supports clients that need to:

  • Qualify or monitor foundry suppliers

  • Verify CQI-27 compliance

  • Investigate recurring casting issues

  • Prepare for customer assessments

For international suppliers, VyVy can conduct the assessment locally and report directly to your Supplier Quality or Purchasing team.

MOLDING PROCESS

CQI-27 Casting System Assessments Across Foundry Technologies

The current CQI-27 assessment includes ten process tables covering automotive casting technologies such as:

  • Sand and investment casting

  • Centrifugal casting

  • Aluminum casting

  • High-pressure die casting

The detailed scope includes iron, steel, aluminum, magnesium and zinc casting processes depending on the applicable process table. Auditor selection is based on the actual foundry process. A high-pressure aluminum die casting operation requires different technical experience from an iron sand foundry. We take that into account before assigning the auditor.

QUALIFIED AUDITORS

Who Conducts a VyVy CQI-27 Casting Audit?

VyVy assigns senior quality and manufacturing professionals according to the casting process, automotive customer requirements, country and language required.

Our network includes profiles with competence in:

AIAG CQI special-process assessments

IATF 16949 et ISO 9001

Audits de processus VDA 6.3

Casting and foundry operations

Qualité fournisseurs automobile

Profiles can include foundry engineers, manufacturing engineers, automotive quality auditors and special-process specialists with direct industrial experience. Where a project requires specific foundry technology, OEM experience or customer approval, the profile is checked before confirmation.

Auditor CVs and relevant qualifications can be submitted for client approval before the audit.

LIVRABLES

CQI-27 Casting Audit Report

Every assignment includes a professional audit report covering:

01

CQI-27 assessment results

02

Constats étayés par des preuves objectives

03

Risk and priority classification

04

Suivi des actions correctives lorsque nécessaire

PRÉSENCE INTERNATIONALE

CQI-27 Audit Services Worldwide

VyVy conducts foundry and automotive supplier audits across Europe, Asia, North America, Latin America, the Middle East and Africa. We support major casting and automotive manufacturing markets including France, Italy, Germany, Spain, Poland, Romania, Turkey, China, India, South Korea, Mexico, the United States, Brazil and Morocco.

Audit languages include English, French and Italian, with additional local-language support depending on country and auditor profile. For multi-site supplier programs, VyVy can apply one CQI-27 scope and reporting methodology across several foundries.

🇫🇷 France

Paris · Lyon · Mulhouse · Lille

🇮🇹 Italie

Milan · Turin · Bologne

🇪🇸 Espagne

Barcelone · Valence · Madrid

🇩🇪 Allemagne

Stuttgart · Munich · Wolfsburg

🇨🇭 Suisse

Zurich · Genève · Bâle

🇵🇱 Pologne

Varsovie · Katowice · Wrocław

🇷🇴 Roumanie

Bucarest · Timișoara

🇳🇱 Pays-Bas

Amsterdam · Eindhoven

🇨🇿 République tchèque

Prague · Mladá Boleslav

🇸🇰 Slovaquie

Bratislava · Košice

🇦🇹 Autriche

Vienne · Graz · Linz

🇧🇪 Belgique

Bruxelles · Anvers

🇸🇪 Suède

Göteborg · Stockholm

🇫🇮 Finlande

Helsinki · Tampere

🇲🇦 Maroc

Tanger · Casablanca

🇩🇿 Algérie

Alger · Oran

🇹🇳 Tunisie

Sfax · Tunis

🇧🇷 Brésil

São Paulo · Curitiba

🇨🇦 Canada

Toronto · Windsor

🇺🇸 États-Unis

Détroit · Toledo

Pourquoi choisir VyVy Audit ?

VyVy a été fondée pour s'assurer que les audits mènent au progrès, et non à de la paperasse.

La philosophie de VyVy est simple : la qualité et la conformité doivent accroître la valeur, et non la dissimuler sous la complexité. Chaque audit que nous réalisons vise à protéger ce que l'entreprise fait déjà bien, à récupérer ce qui a été perdu et à créer une nouvelle valeur grâce à un meilleur contrôle et à une meilleure compréhension.

 

  • Fondé sur l'expertise senior
  • Indépendant
  • Pratique, pas bureaucratique
  • Adapté à chaque processus
  • Guidé par un seul principe : valorisez votre valeur

Request a CQI-27 Casting Audit

 

Contact us. VyVy will review the requirement, select the appropriate auditor profile and provide the proposed audit scope and quotation.