CQI-27 · CASTING SYSTEM ASSESSMENT · AUTOMOTIVE FOUNDRIES

CQI-27 Casting Audit Services

VyVy is an independent audit and quality consulting company providing CQI-27 audit services for automotive manufacturers, foundries and suppliers producing cast components. Our senior auditors assess the facility against the applicable AIAG CQI-27 Casting System Assessment, customer-specific requirements and the casting processes actually performed at the site. Audits can be conducted at your own foundry or directly at your supplier.

Senior automotive auditors

Casting and foundry expertise

Supplier audits worldwide

OUR SERVICES

CQI-27 Audit Services for Automotive Casting Processes

VyVy provides independent CQI-27 assessments for companies that need to verify whether casting processes are properly controlled and whether the supplier's declared status is supported by production evidence.

The scope is adapted to the casting technology, customer requirements and applicable CQI-27 process tables. Our services include:

Internal CQI-27 audits

Supplier CQI-27 audits

CQI-27 gap assessments

Corrective-action verification

AUDIT SCOPE

What Our CQI-27 Auditors Assess

The audit covers the casting management system and the controls applied throughout production.

AREA

VERIFICATION

Casting System

Responsibilities, competence, documentation and quality planning

Material & Melting

Material control, charge preparation, melt conditions and treatment

Process Control

Defined parameters, monitoring, operating limits and reactions

Equipment & Tooling

Furnaces, molds, dies, equipment condition and maintenance

Inspection & Testing

Process verification, product inspection and test evidence

Production Evidence

Actual manufacturing records and conformity with defined controls

The assessment is performed against the process requirements applicable to the foundry operation. AIAG developed CQI-27 specifically to provide common process requirements for automotive foundries and reduce the risk of nonconforming castings reaching OEM customers.

BUSINESS VALUE

Why Use VyVy for a CQI-27 Casting Audit?

Casting defects can originate from raw-material control, melting, metal treatment, mold preparation, pouring, cooling or finishing operations.

A CQI-27 audit gives you an independent view of whether those controls are effective before weaknesses become recurring defects, customer complaints or OEM findings.

VyVy supports clients that need to:

  • Qualify or monitor foundry suppliers

  • Verify CQI-27 compliance

  • Investigate recurring casting issues

  • Prepare for customer assessments

For international suppliers, VyVy can conduct the assessment locally and report directly to your Supplier Quality or Purchasing team.

MOLDING PROCESS

CQI-27 Casting System Assessments Across Foundry Technologies

The current CQI-27 assessment includes ten process tables covering automotive casting technologies such as:

  • Sand and investment casting

  • Centrifugal casting

  • Aluminum casting

  • High-pressure die casting

The detailed scope includes iron, steel, aluminum, magnesium and zinc casting processes depending on the applicable process table. Auditor selection is based on the actual foundry process. A high-pressure aluminum die casting operation requires different technical experience from an iron sand foundry. We take that into account before assigning the auditor.

QUALIFIED AUDITORS

Who Conducts a VyVy CQI-27 Casting Audit?

VyVy assigns senior quality and manufacturing professionals according to the casting process, automotive customer requirements, country and language required.

Our network includes profiles with competence in:

AIAG CQI special-process assessments

IATF 16949 and ISO 9001

VDA 6.3 process auditing

Casting and foundry operations

Automotive supplier quality

Profiles can include foundry engineers, manufacturing engineers, automotive quality auditors and special-process specialists with direct industrial experience. Where a project requires specific foundry technology, OEM experience or customer approval, the profile is checked before confirmation.

Auditor CVs and relevant qualifications can be submitted for client approval before the audit.

Leveranser

CQI-27 Casting Audit Report

Every assignment includes a professional audit report covering:

01

CQI-27 assessment results

02

Findings with objective evidence

03

Risk and priority classification

04

Corrective-action follow-up where required

GLOBAL COVERAGE

CQI-27 Audit Services Worldwide

VyVy conducts foundry and automotive supplier audits across Europe, Asia, North America, Latin America, the Middle East and Africa. We support major casting and automotive manufacturing markets including France, Italy, Germany, Spain, Poland, Romania, Turkey, China, India, South Korea, Mexico, the United States, Brazil and Morocco.

Audit languages include English, French and Italian, with additional local-language support depending on country and auditor profile. For multi-site supplier programs, VyVy can apply one CQI-27 scope and reporting methodology across several foundries.

Frankrike Frankrike

Paris · Lyon · Mulhouse · Lille

Italien Italien

Milano · Turin · Bologna

Spanien Spanien

Barcelona · Valencia · Madrid

Tyskland Tyskland

Stuttgart · München · Wolfsburg

Schweiz Schweiz

Zürich · Genève · Basel

Polen Polen

Warszawa · Katowice · Wrocław

Rumänien Rumänien

Bukarest · Timișoara

Nederländerna Nederländerna

Amsterdam · Eindhoven

Tjeckien Tjeckien

Prag · Mladá Boleslav

Slovakien Slovakien

Bratislava · Košice

Österrike Österrike

Wien · Graz · Linz

🇧🇪 Belgien

Bryssel · Antwerpen

Sverige Sverige

Göteborg · Stockholm

🇫🇮 Finland

Helsingfors · Tammerfors

Marocko Marocko

Tanger · Casablanca

Algeriet Algeriet

Alger · Oran

🇹🇳 Tunisien

Sfax · Tunis

Brasilien Brasilien

São Paulo · Curitiba

Kanada Kanada

Toronto · Windsor

🇺🇸 Förenta staterna

Detroit · Toledo

RELATED CQI AUDITS

Why VyVy Audit

VyVy grundades för att se till att revisioner leder till framsteg, inte pappersarbete.

VyVys filosofi är enkel: kvalitet och regelefterlevnad bör öka värdet, inte dölja det under komplexitet. Varje granskning vi utför syftar till att skydda det företaget redan gör bra, återfå det som har gått förlorat och bygga nytt värde genom bättre kontroll och förståelse.

 

  • Byggt på senior expertis
  • Oberoende
  • Praktisk, inte byråkratisk
  • Anpassad för varje process
  • Vägledd av en princip: Värdera ditt värde

Request a CQI-27 Casting Audit

 

Contact us. VyVy will review the requirement, select the appropriate auditor profile and provide the proposed audit scope and quotation.